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US chip manufacturing capacity projected to triple by 2032, fueled by CHIPS Act: Industry leader

US chip manufacturing capacity is projected to triple by 2032, according to a new report published by the Semiconductor Industry Association (SIA), signaling progress nearly two years after President Biden signed the CHIPS and Science Act into law.

That increase is expected to grow the US's share of global semiconductor production to 14% by 2032 from 10% today, marking growth in the country’s manufacturing footprint for the first time in decades, according to the SIA.

“It's going to take us years to climb back,” John Neuffer, president and CEO of SIA, said to Yahoo Finance. “But with the CHIPS Act and with all these private sector investments, we absolutely turned the corner and are heading now in the right direction.”

The report card, conducted in partnership with Boston Consulting Group, comes amid a global push to expand chipmaking capacity to address growing demand, particularly in advanced semiconductors used for artificial intelligence.

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The US has maintained its lead in chip design and research and development, led by companies like Intel (INTC) and Nvidia (NVDA), but it manufactures just 10% of the global chip supply. Meanwhile, 100% of all advanced chips are developed overseas, mostly by TSMC (TSM) in Taiwan.

That reality and fear of a supply disruption prompted the Biden administration to pass the $50 billion CHIPS Act in 2022, aimed at bringing manufacturing back to the US. The incentives included in that package have attracted nearly half a trillion dollars in investments to build fabrication facilities in the US, according to Neuffer.

Intel, which has received $8.5 billion in federal grants, has been the biggest beneficiary. The company has invested more than $100 billion to expand manufacturing operations in Arizona, New Mexico, and Oregon.

“[The CHIPS Act] has leveled the playing field when it comes to companies deciding where to put the next fab,” Neuffer said.

US subsidies have set off a type of global race to incentivize chip manufacturing. Europe is attempting to attract fab development with its own $47 billion package. Japan has pushed to reclaim its position as a semiconductor powerhouse by extending $17.5 billion in grants to industry leaders, including TSMC and Micron (MU). And China, largely limited by US export controls, has looked to build out its own chipmaking capabilities with more than $150 billion in investments.

Furthermore, the SIA estimates that private investments in wafer fabrication will total $2.3 trillion by 2032.

Neuffer said the scale of investments made since 2022 has put the US in a stronger position to compete for advanced chip manufacturing, with the country set to capture 28% of the market for chips below 10 nanometers by 2032. A smaller nanometer size indicates a more powerful chip.

However, oversupply remains a concern, particularly for processors that are most widely used in devices like smartphones and consumer electronics.

The SIA report said the trajectory of current fabrication plant construction puts the capacity of future demand for "legacy" chips that are 28 nanometers and above “substantially in excess of future demand,” particularly in China, leading to price decreases.

US President Joe Biden, with Intel CEO Pat Gelsinger (L), arrives to speaks about rebuilding US manufacturing through the CHIPS and Science Act at the groundbreaking of the new Intel semiconductor manufacturing facility near New Albany, Ohio, on September 9, 2022. (Photo by SAUL LOEB / AFP) (Photo by SAUL LOEB/AFP via Getty Images)
President Joe Biden, with Intel CEO Pat Gelsinger, arrives to speak about rebuilding US manufacturing through the CHIPS and Science Act at the groundbreaking of the new Intel semiconductor manufacturing facility near New Albany, Ohio, on Sept. 9, 2022. (SAUL LOEB/AFP via Getty Images) (SAUL LOEB via Getty Images)

A shortage of workers to fill new fabrication facilities is also a concern. TSMC cited an “insufficient amount of skilled workers” when it announced a delay in its Arizona facility last summer, saying it would need to send technicians from Taiwan to train its US workforce. In December, the company agreed to develop a workforce training program to resolve a labor dispute there.

Neuffer said the semiconductor industry faces a projected shortfall of 67,000 workers this decade, particularly with a lack of engineers, computer scientists, and technicians. He said more training programs and STEM course development are needed to support an industry whose workforce is expected to grow by nearly 115,000 jobs in that time period.

“It's going to take a lot of people to fill these fabs up,” he said. “This is an issue we are focused like a laser on, but it's going to take public support as well in the universities and the community colleges.”

Akiko Fujita is an anchor and reporter for Yahoo Finance. Follow her on Twitter @AkikoFujita.

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